Bilfinger Middle East

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Bilfinger applies our multidisciplinary approach to seven main markets through a broad variety of services.

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Oil & Gas

Oil & Gas show reference
ADGAS LNG Train

ADGAS LNG Train

Das Island, United Arab Emirates

Client: Abu Dhabi Gas Liquefaction Company
Execution Period: 2006 – 2008
Services: EPC

Project Description:

  • EPCC of 2 liquid nitrogen (1,550 Nm3/hr) generating units
  • Design, supply and erection of two liquid nitrogen storage vessels (75 tons each)
  • Civil, electrical, controls and instrumentation works for two new nitrogen units and auxiliaries
  • Demolition of two old units

Plant Description:

  • 3 x LNG trains with capacity of 6.4 million metric tons of LNG per year

 

 

GASCO Coalescer Project

GASCO Coalescer Project

Habshan, UAE

Client: Abu Dhabi Gas Industries Ltd
Execution Period: 2011 – 2012
Services: EPC

Project Description:

  • Design, supply, installation and commissioning of 5 Coalescer units at Habshan NGL complex with motors and associated civil, mechanical, electrical and instrumentation works
  • To remove free water and suspended solids from hydrocarbon condensate (separated as part of gas processing) prior to the stabilizers

Plant Description:

  • Total filtration capacity: 1,449m³/h

 

 

Pearl GTL Plant

Pearl GTL Plant

Ras Laffan, Qatar

Client: Pearl GTL (Shell)
Execution Period: 2007 – 2011
Services: Construction

Project Description:

  • Mechanical erection of effluent treatment plant, including EPC of tanks
  • Fabrication and erection, painting, insulation of piping works
  • Equipment installation works
  • Pre-commissioning and hand over

Plant Description:

  • Gas To Liquid (GTL) plant producing 140,000 bpd of GTL as well as 120,000 bpd of condensate

 

 

PIC Shuaiba Fertilizer Plant

PIC Shuaiba Fertilizer Plant

Shuaiba, Kuwait

Client: Petrochemical Industries Company
Execution Period: 2008 – 2010
Services: Rehabilitation

Project Description:

  • Replacement of transfer lines including refractory of primary and secondary reformers of an ammonia production line
  • Process gas temperatures up to 950ºC
  • Turn-around of 42 days

Plant Description:

  • Fertilizer plant (3 x ammonia and 3 x urea production lines total 3000 t/day)
Takreer / Tecnimont Heaters

Takreer / Tecnimont Heaters

Ruwais, United Arab Emirates

Client: Takreer/Tecnimont
Execution Period: 2010 – 2011
Services: Refurbishment

Project Description:

  • Pre-fabrication of components for convection and radiant section of two condensate heaters incl. inspection and overhaul of burners
  • Supply and replacement of skin thermo-couples, refractory and insulation
  • All site works to be completed within a shut down duration of 35 days for each heater

Plant Description:

  • Heaters for the condensate trains (2 x140,000 BPD)
PDO

PDO

Project: Engineering and Maintenance Service Contract
Location: Oman

Based on this Engineering and Maintanance Contract (EMC), joint venture Special Technical Services (STS) and Tebodin & Partner provide all on-plot engineering, procurement services, construction and commissioning besides management services and maintenance support of all new projects and all upgrades or changes of existing projects. This EMC encompasses various small to medium sized oil and gas projects in the Northern PDO concession area of Oman. The contract was awarded to STS-Tebodin in 2011 for a period of seven years with the option of an extension for up to three years.

DUGAS

DUGAS

Project: FEED for Butane Storage Facility
Location: Dubai, United Arab Emirates

Tebodin executed FEED services for the expansion of the Methyl Tertiary Butyl Ether (MTBE) plant to increase its production capacity from 500,000 to 675,000 million tons per year. Tebodin also did the detailed design of the expansion and was involved in a related project: additional butane/propane storage tanks and associated dedicated refrigeration system using vapor recovery compression for re-liquefaction. Part of this additional project was FEED of the pumps for product transfer, piping and instrumentation associated with the new tanks and tie in of the new tank  into the existing cool down and offloading system.

ZADCO

ZADCO

Project: Installation of ESPs
Location: Abu Dhabi, United Arab Emirates

To combat the decline in oil production in the existing Umm Al Dalkh field, ZADCO is installing the Electrical Submersible Pumps (ESP) at well head platforms in various phases.

Tebodin performed EPCm services for phase I, II, III and IV of this project.

BAPCO

BAPCO

Project: New gas pipeline
Location: Kingdom of Bahrain

Tebodin's scope of work consisted of basic and detailed design for the gas distribution header and pipeline system and project management services and site supervision.

Ramsis Engineering / Tatweer Petroleum

Ramsis Engineering / Tatweer Petroleum

Project: Pipelines for new oil facilities
Location: Kingdom of Bahrain

Detailed design of 61 Produced Liquid, gas, crude oil and fuel gas pipeline with a length of 135 kilometers.

TAKREER

TAKREER

Project: New aviation fuel depot - Abu Dhabi Airport
Location: Abu Dhabi

Abu Dhabi International Airport is planning to expand due to the increase in aviation traffic projections. A totally independent new depot is being constructed to cater to the increased consumption of fuel. The feasibility study for this was done by Tebodin, due to the good work done in the study stage. The FEED phase has been awarded to Tebodin. This was the first of its kind to be handled by Tebodin.

Dodsal Engineering & Construction

Dodsal Engineering & Construction

Project: Carbon Capture project
Location: Abu Dhabi

State–owned Abu Dhabi Future Energy Company (Masdar) is developing this project with three aims of reducing greenhouse gas in the United Arab Emirates, making carbon dioxide (CO2) available for enhanced oil recovery and freeing up natural gas for domestic use.


The project involves collection of CO2 from the Emirates steel plant at Mussafah. This is then compressed and dehydrated and transported through pipelines for injection into the Rumaitha onshore field south of Abu Dhabi City. Tebodin is doing the detail engineering.

Al Hosn Gas Company

Al Hosn Gas Company

Project: Acid gas enrichment project
Location: Abu Dhabi

Tebodin studied  the commercially proven available technologies in the market for CO2 recovery and acid gas enrichment. They also analyzed potential options on qualitative techno-economic approaches with adequate emphasis to efficient energy utilization to engineering level of Pre-FEED stage. They then prepared comparative options ranking criteria and performed preliminary economic and energy utilization analyses of the schemes considered, thus establishing the recommended options short list for further development.

Industrial Plants

Industrial Plants show reference
JBF

JBF

Project: Manufacture facility for polyester film
Location: Kingdom of Bahrain

The scope of work consisted of the basic design, detailed engineering and construction management. Tebodin also executed the design and construction management of metalizer plant and its premises.

Reckitt Benckiser

Reckitt Benckiser

Project: Eagle Eye
Location: Kingdom of Bahrain

The scope of work consisted of the basic design, detailed engineering and construction management.

RMA Middle East SPC

RMA Middle East SPC

Project: Pipeline Equipment
Location: Kingdom of Bahrain

For this new factory Tebodin was responsible for the basic design and detailed engineering. Furthermore, the tender package was prepared and during construction phase Tebodin had the role of project manager.

Lauscha Fiber International, Germany

Lauscha Fiber International, Germany

Project: Infrastructure and substructure works
Location: Kingdom of Bahrain

The scope of work consisted of project management, design and site supervision as well as expansion of process lines.

Energy & Utilities

Energy & Utilities show reference
M-Power / Iberdrola Project

M-Power / Iberdrola Project

Mesaieed, Qatar

Client: M-Power / Iberdrola
Execution Period: 2007 – 2010
Services: Construction

Project Description:

  • Erection of 6x 9FA gas turbines and generators, including auxiliary equipment, BOP piping and auxiliary boiler
  • Fabrication, supply and installation of ventilation ducts, structural works
  • BOP electrical installation works
  • Erection and testing of substation transformers

Plant Description:

  • 2000 MW – Combined cycle power plant
EMAL Power Plant

EMAL Power Plant

Taweelah, United Arab Emirates

Client: Emirates Aluminum
Execution Period: 2009 – 2010
Services: Construction & BOP

Project Description:

  • Construction of 2000 MW power complex at the aluminum smelter
  • Erection of 4 HRSGs and BOP equipment and piping for 6 gas turbines and 2 steam turbines including welding, NDT, hydro testing, refractory and insulation works and commissioning support
  • Erection of sea water intake equipment and associated pipe work, including pre-commissioning

Plant Description:

  • Aluminum smelter with 2000 MW power plant
MEW - Sabiya Plant I&C Maintenance

MEW - Sabiya Plant I&C Maintenance

Sabiya, Kuwait

Client: Ministry of Water & Electricity
Execution Period: 2007 – 2012
Services: Maintenance

Project Description:

  • Maintenance of field instruments and control systems
  • Modification and maintenance of control valves
  • Provision of skilled manpower and specialist services for several OEMs

Plant Description:

  • 8 ST x 300 MW, 8 MSF x 12 MIGD
  • 8 BLR x 975 t/h
TAPCO Taweelah B

TAPCO Taweelah B

Taweelah, United Arab Emirates

Client: TAPCO
Execution Period: 2005 – 2008
Services: EPC

Project Description:

  • Engineering, procurement and construction (EPC) to rehabilitate the existing power and desalination plant
  • Upgrade of new firing systems and conversion to low NOx, new black start diesel generators, metering systems for energy and water production, sewage treatment plant, and gas turbines air inlet fogging system for power enhancement

Plant Description:

  • 6 Steam turbines (6x Alstom)
  • 6 Auxiliary boilers (6x Dt. Babcock)
  • 5 GTs (2x GE 9E, 3x Siemens V94.3A)
  • 5 HRSGs (2x Aalborg, 3x Doosan)
SEC Qurrayah

SEC Qurrayah

Qurrayah, Saudi Arabia

Client: Saudi Electricity Company
Execution Period: 2010 – 2012
Services: EPC

Project Description:

  • Upgrade fuel oil system to enable Light Arabian Crude (LAC) oil firing 24/7, emission reduction by 25%
  • Design, supply and installation of soot-blowers, wash water system, air pre-heater baskets, waste water pumps, chemical dosing stations, high pressure online air heater washing system

Plant Description:

  • 4 Boilers 2100 t/h, 650 MW each, primarily gas fired
DEWA / Fisia Desal Project

DEWA / Fisia Desal Project

Jebel Ali, United Arab Emirates

Client: DEWA / Fisia
Execution Period: 2008 – 2010
Services: Construction

Project Description:

  • Erection of sea-water pumping station, BOP desalination plant, potable water pumping station, screening & chlorination units, including equipment installation and steel structure erection, piping pre-fabrication and installation (CS, SS, Duplex, HDPE and GRP)
  • Erection of auxiliary boilers, potable water blending unit, HP reducing station, prefabrication and erection of LP/HP steam and condensate lines pipe rack

Plant Description:

  • 8 x 17.5 MIGD / 2 x 4,400 t/h
  • 6 GT x 250 MW + 3 ST x 250 MW
SWCC Desalination Plant Life Cycle Service

SWCC Desalination Plant Life Cycle Service

Jubail, Saudi Arabia

Client: Saline Water Conversion Corporation
Execution Period: 2010 – 2013
Services: Life Cycle Service

Project Description:

  • Replacement of 920 actuators, 4x instrument air and 4 turbine by-pass valves with related electrical and I&C works

Plant Description:

  • Water capacity : 1012 million m3/hr
  • Total capacity : 1000 MW
MEW Shuwaikh Plant Modification and Upgrade

MEW Shuwaikh Plant Modification and Upgrade

Shuwaikh, Kuwait

Client: Ministry of Electricity & Water
Execution Period: 2012
Services: Modification & Upgrade

Project Description:

  • Lifetime extension and upgrade by replacing full heat exchanger tubes, tube sheets and baffle plates for stage 24, carbon steel walls for stages 1 to 6, butterfly valves
  • Mechanical repair for shell plates at each distiller
  • Increment of output by 20% is proposed optionally

Plant Description:

  • 3x desalination plants commissioned in 1982 with a total desalinated water production capacity of 18 MIGD.
QEWC/Fisia Plant Life Cycle Service

QEWC/Fisia Plant Life Cycle Service

Ras Abu Fontas, Qatar

Client: QEWC / Fisia
Execution Period: 2010 – 2012
Services: Life Cycle Service

Project Description:

  • Installation of BOP Unit No 15
  • Erection of auxiliary boiler
  • BOP piping and mechanical erection at Area 5
  • Miscellaneous works at re-mineralization plant / desalination plant

Plant Description:

  • Water capacity A1 plant: 3 X 15 MIGD
GPDCO Plant Rehabilitation

GPDCO Plant Rehabilitation

Al Gubrah, Oman

Client: GPDCO
Execution Period: 2009 – 2010
Services: Rehabilitation

Project Description:

  • Replacement of roof plates, beams, vapor channels, floors
  • Restore the structural integrity of the unit with additional support and modifications to the tube support sheets and the tube bundle
  • Dismantling and reinstallation of weir plates and brine gates after modification

Plant Description:

  • Desalination plant with total water production capacity of 5 MIGD

Petrochemical & Chemical

Petrochemical & Chemical show reference
Borouge

Borouge

Project: Petrochemical Plant Turn-Around (Rotating Equipment)
Period: 2012-2013
Location: Ruwais, Abu Dhabi

 

Bilfinger's scope was the maintenance, inspection, repair and overhaul activities on various rotating equipment during the shutdown. Equipment included cracked gas compressor/turbine train, reciprocating compressors and auxiliaries, pumps and motors.

BASF

BASF

Project: New plastic additives blending plant
Location: Kingdom of Bahrain

Tebodin's scope of work for the new plastic additives blending plant was the conceptual design, complete detail engineering, project and construction management and procurement.

 

 

Infrastructure

Infrastructure show reference
Abu Dhabi Distribution Company (ADDC)

Abu Dhabi Distribution Company (ADDC)

Project: Water Supply
Location: Abu Dhabi, United Arab Emirates

The scope of work consisted of design, engineering and construction supervision services of a pumping station (7.0 MIGD)  including steel tanks, surge protection systems, hypochlorite production and dosing system, fire-fighting systems, HVAC system, instrumentation and control system, electrical systems, staff accommodation and a 45 km of DN 400 PN 25 pipeline to Bu Hasa and 15km DN 500 PN 25 pipeline to Habshan including all related civil, mechanical, I&C, and electrical works.

 

 

Qatar Petroleum

Qatar Petroleum

Project: Liquid Products Terminal
Location: Qatar

Conceptual design of a Liquid Products Terminal located in the port of Ras Laffan.

Palm Island

Palm Island

Project: Sewage and irrigation water transmission lines
Location: Dubai, United Arab Emirates

Design of sewage and irrigation water transmission lines from new real estate developments to a new sewage treatment plant.

Ahmed Monsoor Al Ali (AMA)

Ahmed Monsoor Al Ali (AMA)

Project: Water transmission development projects
Location: Kingdom of Bahrain

Scope of work including engineering consultancy for detailed engineering.

ADPC

ADPC

Project: KIZAD Infrastructure
Location: Abu Dhabi - Taweelah, United Arab Emirates

Detailed design for KIZAD Secondary Infrastructure comprised of roads, combined wastewater, potable and process water, storm and groundwater, irrigation, landscaping, electrical and telecommunication systems and utility service corridors.

Nakheel

Nakheel

Project: OMRAN Workforce Accommodation
Location: Dubai, United Arab Emirates


Master plan, conceptual design and construction supervision for: power generation & network, SMATV network, telecommunication network, gas supply network, irrigation network and landscaping.

Abu Dhabi Department of Transport (DoT)

Abu Dhabi Department of Transport (DoT)

Project: New truck road
Location: Abu Dhabi, United Arab Emirates

The scope of work consisted of project management, conceptual design, preliminary and detailed design, construction tender preparation and construction management for a 20 Km long carriageway (3x3).

Abu Dhabi Water & Electricity Authority (ADWEA)

Abu Dhabi Water & Electricity Authority (ADWEA)

Project: Shuweihat Water Transmission Scheme
Location: Abu Dhabi, United Arab Emirates

Design and construction supervision of twin DN 1600 mm DI water transmission pipelines with a length of 240 km with two pump stations and storage facilities.

Panorama Contracting Company

Panorama Contracting Company

Project: Water transmission development
Location: Kingdom of Bahrain

Scope of work included detailed engineering services to water transmission developments. The construction works were by Panorama (EPC Contractor) whilst Tebodin did the engineering services for Panorama.

AADC

AADC

Project: Tanker Filling Station at Al Fayda, Al Ain
Location: Al Ain, United Arab Emirates

Design, tendering and supervision of EPC contractors. The project included a new potable water pump station, a water tank, 20 tanker filling points with associated pipelines and tap-off systems to existing networks, including all process, mechnical, pipeline, civil, electrical and I&C works. Tebodin has also worked on a new bulk connection to Naheel Farm which included 10 km pipelines with two tap-off systems. This project also included all process, mechnical, pipeline, civil, electrical and I&C works.

Abu Dhabi Food Control Authority (ADFCA)

Abu Dhabi Food Control Authority (ADFCA)

Project: Strategic reserve hay storages
Location: 14 sites in the Emirate of Abu Dhabi, United Arab Emirates

Concept design, preparing of contractors' bid documents, design review and site supervision.

 

 

Pharma & Bio Pharma

Pharma & Bio Pharma show reference
Pharma Group

Pharma group

Far East

Project: Cell culture fermentation
Object: Bioreactor (80 litres) for the biotech production of flu vaccines
Execution: 2011

Services provided:
   - Basic, detail engineering
   - Fabrication
   - FAT
   - On-site start-up

Visit the Bilfinger Industrietechnik Salzburg reference pages for more information on the project.

Novartis, Clone Pilot

Novartis, Clone Pilot

Basel (CH)

Project: Cell culture fermentation
Object: Clone Pilot I–IV: bioreactor lines
Execution: 2007-2010

Services provided:

   - Detail engineering
   - System installation (mechanics, E/I&C):
      - Fermentation (package structure)
      - Utilities (general piping, transfer panels)
   - Start-up support
   - Qualification support DQ, IQ, OQ

Visit the Bilfinger Industrietechnik Salzburg reference pages for more information on the project.

 

 

Biospectra

Biospectra

Zurich (CH)

Project: Clone explorer, Clone screener
Object: Satellite fermenter system
Execution: 2006-2009

Services provided:

   - 3D detail planning
   - Mechanical installation (package structure)
   - Start-up support

 Visit the Bilfinger Industrietechnik Salzburg reference pages for more information on the project.

Crucell

Crucell

Incheon-si (ROK)

Object: Mobile CIP/SIP system for CIP/SIP of storage tank and filling machine
Execution: 2011-2012

Services provided:

   - Basic, detail engineering
   - Fabrication
   - FAT
   - On-site start-up

 Visit the Bilfinger Industrietechnik Salzburg reference pages for more information on the project.

Hameln Pharmaceuticals

Hameln Pharmaceuticals

Hameln (D)

Project: Extensions to parenterals production
Object: Production building for sterile pharmaceuticals (parenterals)
Execution: 2007-2008

Services provided:

   - Detail engineering
   - Construction plant (mechanics, E/I&C, automation)
      - Media batches (stationary, mobile)
      - Cleaning systems (CIP, SIP, DIP)
      - Ultra-pure media systems (production, storage, distribution – HPW, WFI, RD)
   - Utilities (general piping)
   - Start-up, qualification IQ, OQ

 Visit the Bilfinger Industrietechnik Salzburg reference pages for more information on the project.

Boehringer

Boehringer

Vienna (A)

Project: ABW
Object: Construction of a production facility for a biotechnology agent

Services provided:

   - Detail pipeline planning
   - Mechanical installation of product and pure media piping

Visit the Bilfinger Industrietechnik Salzburg reference pages for more information on the project.

Baxter AG

Baxter AG

Orth/Donau (A)

Project: LEO II
Object: Production and laboratory building for the fabrication of recombinant proteins and vaccines
Execution: 2007-2008

Services provided:

   - Basic and detail engineering
   - Plant construction (mechanics, E/I&C)
     - Media and buffer batch 500 - 1600 litres
     - Cleaning systems (CIP, SIP, DIP)
     - Ultrapure media systems (production, storage, distribution – PW, WFI, RD)
   - Start-up, qualification DQ, IQ, OQ

Visit the Bilfinger Industrietechnik Salzburg reference pages for more information on the project.

Belupo Pharmaceutical and Cosmetics

Belupo Pharmaceutical and Cosmetics

Koprivnica (HR)

Project: Purified water distribution system
Object: Planning, delivery and installation of purified water distribution system

Services provided:

   - Equipment assembly
   - Detail pipeline planning
   - Supply and assembly of all piping systems
   - Assistance during start-up and documentation

Visit the Bilfinger Industrietechnik Salzburg reference pages for more information on the project.

ZF Polpharma S.A.

ZF Polpharma S.A.

Koprivnica (HR)

Location: Starogard, Gdansky, Poland

Engineering services for 4 new production lines for intermediates and API starting materials. Tebodin's scope of work consists of multi-discipline engineering for conceptual design stages, the basic and detailed stage, estimation of the costs and technical advice.

Visit the Bilfinger Tebodin BV reference pages for more information on the project.

 

 

 

Orion Pharma

Orion Pharma

Location: Dakha, Bangladesh

Site master plan and conceptual design services for new manufacturing and fill-finish campus. Orion plans to manufacture approx. 600 different pharmaceutical products and formulations, including blood plasma products, vaccines, hormone therapy and biotech products on the pharmaceutical campus.

Visit the Bilfinger Tebodin BV reference pages for more information on the project.

 

 

Aspen Pharmaceuticals

Aspen Pharmaceuticals

Location: Oss, the Netherlands

Consultancy and engineering services that consist of pharma process architectural studies and safety on construction sites.

Visit the Bilfinger Tebodin BV reference pages for more information on the project.

 

 

Abbott

Abbott

Location: Breda, the Netherlands

Project Management Services > Implementation of a Warehouse management system, from functional specification up to the full implementation.

Visit the Bilfinger Tebodin BV reference pages for more information on the project.

 

 

Industrial Buildings

Industrial Buildings show reference
Nestle Middle East Ltd

Nestle Middle East Ltd

Project: Design and tender reviews
Location: Dubai, United Arab Emirates

Design, tender reviews and construction supervision for Nestlé's Kit Kat production facility in Techno Park.

Emirates Flight Catering Co.

Emirates Flight Catering Co.

Project: Detailed design and construction supervision
Location: Dubai, United Arab Emirates

Detailed design and construction supervision for meals production facility at Dubai Investment Park

KRAFT / Mondelez

KRAFT / Mondelez

Project: Proposed Food Processing Plant
Location: Kingdom of Bahrain

Design, detailed engineering and project management

Empower

Empower

Project: District cooling
Location: Dubai, United Arab Emirates

For the new district cooling facility for Dubai Health Care City, Tebodin executed the structural design of the buildings, building utilities, the main distribution pipes and the supervision of the construction works.